Choosing the type of operation and production of products from the mentioned production line (according to the consumer's request, access to raw materials, the amount of customer investment, etc.)
How to run the production line (choosing machines considering the type of operation, the amount of customer investment, etc.)
The place and location of the establishment of the factory (taking into account the criteria of the National Standard Organization and trustee organizations, access to the consumer market, access to raw materials, capacity and type of operation
How to design the factory and implement the infrastructure (how to implement a factory considering the standards of the national standards organization and the production process and international standards, the type of operation and production capacity, the required infrastructure according to the type of production line and operation and …
Financial calculations and estimates (the costs of running a production line, taking into account the justified capacity and the type of machines determined and the equipment required for production, the construction and infrastructure costs of a factory, current and fixed costs, etc.)
Gun chart and project phasing (project management based on prerequisites and requirements, prioritization based on technical and engineering principles and past project experience, presenting a gun chart, appointing an executive and supervisor, etc.)
Factory design and infrastructure implementation
Factory set-up infrastructure includes all the steps during which the necessary grounds are provided to run a production line. The infrastructure required to set up the factory is done in the form of four stages of setting up the engine room, setting up the main infrastructure of the production hall, machinery requirements and implementing the sewage septic system.
Providing construction plans and maps, mechanical, electrical, facilities, treatment plants, architecture, etc. in accordance with international rules and standards and the production process
Implementation of the foundations of sheds and administrative departments and facilities and...
Implementation of the shed
Monitoring the implementation of the work according to the customer's request and the relevant standards to the organizations in charge and...
Implementation of the engine room
Running a morgue
Implementation of septic tank and treatment plant
Implementation of the scale
Implementation of the infrastructure required for the production line (electrical panels, trays, water, wind and steam piping, generator
Design and manufacture of machines
The construction of production line machinery is done in two stages by the design and production teams of Simerco Industrial Group. Using software such as Abaqus, SolidWorks and Katia, the design team simulates the initial design of the machines according to the calculations made in the requirements assessment stage. After approval and technical considerations, the initial plan is finalized and presented to the production team for implementation. The production team of Simerco manufactures machines according to the plans of the machines by using precise equipment and tools, fully automatic turning and milling machines.
Machine design (based on production capacity, type of operation, amount of investment, etc.)
Making machines in Simerco factory (making machines and equipment needed for the production line
Supplying the equipment needed for the production line (providing it is a part of the machines that Simerco does not manufacture, but according to the needs of the production line
Installation and operation of home motor machinery and facilities, production machinery
Trial production of products (passing the quarantine period, passing the necessary approvals of the custodian organizations, etc.)
Machine operation training, quality control, formulation, supply and maintenance
Support (periodic or occasional) 18 months warranty and 10 years after sales service
Production line
The start-up of the production line is done in the third phase of the factory implementation and after the completion of the implementation phases of the facilities and the construction of machinery. The machines of the production line are placed in the right place according to the location maps and are started after connecting to the required pipes and facilities. At the stage of setting up the production line, Simerco's technical team starts the production line at the customer's factory by taking into account the requirements for facilities such as air pressure, water vapor, and then by controlling all technical and safety issues. Placement and installation of machinery
Control of technical and safety requirements
Production line
Trial production of the product
Training and support
Preventive inspections, fixing technical problems and continuous monitoring of machinery performance are among the measures that can ensure the survival of a production line for a long time in the context of a proper support.
Machine maintenance training
Production formulation training
Production planning training
Periodic inspections of the factory
Case inspection and troubleshooting
Zero to one hundred factory setup
Starting zero to one hundred factories is done as one of the most important services of Simerco Industrial Group, to boost national production for entrepreneurs who are interested in food production. Simerco Industrial Group is trying to make the production path smoother for the country's entrepreneurs by facilitating steps such as obtaining a license, presenting a business plan, and preparing executive plans in line with the design and manufacture of machinery.
Initial surveying, design and implementation of construction plans, design and construction of machinery, implementation of required infrastructure of the factory and production line are among the actions of Simerco company in setting up a factory, which are carried out by the specialized departments of Simerco and a group of well-known collaborators in the field of setting up the factory. Food industry is done.
Some of the most important measures for setting up the factory are:
Attending the customer's place to carry out mapping
Providing construction plans according to the location of the factory
Implementation of facilities according to designed standard plans
Production of machinery at Simerco factory
Installation and commissioning of machines
Trial production to ensure the accuracy of the production line
Providing formulation advice to the production manager of the customer's factory
Consulting in the preparation of raw materials, including cans and glass
Providing management and maintenance training to customer production personnel
Implementation of the final optimization phase of the production line
18-month support from the customer's factory